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    螺柱焊现场故障代码与报警

    2022-10-28 16:39:00
    孙辉
    原创
    898

    welding is not permitted.

    解释: 启动焊接信号后无接触信号,导致无法焊接

    Cause: ? No stud in collet.

    原因:  夹套里没有焊钉

    ? Feeder without weld studs.

    送料器里没有焊钉

    ? Stabilizer incorrectly set or contaminated.

    支撑脚或喷嘴调整不当或太脏

    ? Weld circuit interrupted.

    焊接回路中断

    ? Weld head fault (i.e. weld head got jammed).

    焊头故障(例如:焊头被卡住了)

    ? Collet defective.

    夹持器损坏了

    Remedy: ? Remove loading fault.

    措施: 排除送钉故障

    ? Check adjusting of stabilizer.

    检查支撑脚或喷嘴的调整状态

    ? Check welding circuit.

    检查焊接回路

    ? Stud feeding.

    送一次钉

    ? Repeat weld cycle.

    重复一次焊接

    ? Replace collet.

    更换夹持器

    ? Notify service engineer!

    专业人员处理

                                                                                                                            

    Fault 3: “Weld tool not in back position“

    故障 3 :焊头没有在焊接位置

    Explanation: Proximity switch for back position not configured, defective or power supply missing.

    解释:焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压

    Cause: ? Drop in compressed-air supply.

    原因: 压缩空气供应气压不足

    ? Cable package defective.

    管线总成损坏

    ? Monitoring time after welding was exceeded.

    焊接之后的检测时间超差

    ? Weld head defective.

    焊头损坏

    ? Feeder defective.

    送料器损坏

    ? Collet welded to work surface.

    把夹持器焊在工件表面了

    Remedy: ? Check compressed air.

    措施:  检查压缩空气供应装置

    ? Check cable package.

    检查管线总成

    ? Check weld head - slide rail motion.

    检查焊头运动滑轨

    ? Check or replace weld head.

    检查或更换焊头

    ? Check feeder.

    检查送料器

    ? Check feeder fuses F1-F3.

    检查送料器保险丝F1-F3

    ? Reset fault.

    故障复位

    ? Replace collet.

    更换夹持器

    ? Notify service engineer!

    专业人员处理

                                                                     

    Fault 5: “Weld procedure sequence fault“

    故障 5 :焊接程序顺序故障

    Explanation: Due to a malfunction the weld sequence is not terminated correctly.

    解释:由于一个错误功能使焊接过程没有按照程序进行到底

    Cause: ? Feeder or SMPS malfunction.

    原因:  送料器或电源故障

    Remedy: ? Reset fault.

    措施:  故障复位

    ? Check welding (if necessary repeat welding).

    检查焊接(重新焊接)

    ? Notify service engineer!

    专业人员处理

                                                                                                                            

    Fault 6: “Program no selected“

    故障 6 缺少程序

    Explanation: The weld unit does not detect any program number.

    解释: 焊接单元不识别程序号码

    Cause: ? Program no. is 0.

    原因: 程序号码为0

    ? Transfer signal has not been set.

    没有设置接受信号

    ? Data line defective.

    数据线被损坏了

    Remedy: ? Customer interface (or interface program) must be verified.

    措施: 检查用户接口(或接口程序)是否编写

    ? Notify service engineer!

    专业人员处理

                                                                                                                           

    Fault 7: “Program not active“

    故障 7 程序没有激活

    Explanation: The selected weld program is not active and therefore cannot be executed.

    解释: 由于被选择的焊接程序没有被激活,因此无法实施焊接

    Cause: ? Weld unit incorrectly programmed.

    原因: 焊接单元程序编写错误

    ? Fault customer control.

    用户控制端错误

    ? Data line defective.

    数据线被损坏了

    Remedy: ? Check weld program and activate or select an active weld program.

    措施:  检查焊接程序并激活或者选择一个已经激活的程序

    ? Notify service engineer!

    专业人员处理

                                                        

    Fault 13: “SMPS: Lift fault“

    故障 13   电源:没有拉弧

    Explanation: Weld unit is unable to identify lift via measurement lines.

    解释:焊机通过它的测量线不能确定拉弧过程

    Cause: ? Incorrectly sequence of lift movement.

    原因: 拉弧过程的顺序不正确

    ? Weld conditions prohibit lift.

    焊接条件阻碍了拉弧

    ? Cable package defective.

    管线总成损坏

    ? Weld head defective.

    焊头被损坏

    ? Defective feeder.

    送料器被损坏

    ? Internal process cycle fault.

    设备内部运行故障

    Remedy: ? Check weld conditions.

    措施: 检查焊接条件

    ? Check weld head.

    检查焊头

    ? Check feeder.

    检查送料器

    ? Stud feeding.

    送一次钉

    ? Check feeder connection.

    检查送料器连接线

    ? Repeat weld cycle.

    重复一次焊接

    ? Forced WC.

    启动焊接完成信号

    ? Notify service engineer!

    专业人员处理

                                                               

    Fault 15: “Drop down timeout“

    故障 15 下落时间超时

    Explanation: Max. drop time was exceeded and welding was stopped.

    解释: 下落时间超出最大允许值,焊接被中断

    Cause: ? Air gap incorrectly adjusted.

    原因: 间隙调整错误

    ? Weld circuit resistance too high.

    焊接回路电阻过高

    ? Measurement line-ground missing.

    没有连接地线测量线

    ? SKK / PK defective.

    自动焊头或焊枪损坏

    Remedy: ? Reset fault.

    措施: 故障复位

    ? check measurement line (if necessary, reduce weld circuit resistance)

    检查测量线(降低焊接回路电阻值)

    ? Check setting of SKK- / PK.

    检查自动焊头或焊枪状态

    ? Notify service engineer!

    专业人员处理

                                                                                                                           

    Fault 16: “Open circuit, no arc“

    故障 16 空载焊接

    Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

    解释: 焊接过程中拉弧被断开,或焊接回路电流小于80A

    Cause: ? Air gap too large.

    原因: 间隙过大

    ? Gun was removed at the beginning of the weld.

    焊枪在开始焊接时被提起

    ? Extremely impure work surface.

    焊接表面油污太多

    ? Fault SMPS.

    电源故障

    Remedy: ? Repeat weld cycle.

    措施: 重复一次焊接

    ? Stud feeding.

    送一次钉

    ? Check adjusting of the weld gun.

    检查焊枪的调整

    ? Check welding conditions.

    检查焊接条件

    ? Check work piece conditions.

    检查工件表面

    ? Notify service engineer!

    专业人员处理

                                                                                                                        

    Fault 17: “Measurement line broken“

    故障 17 测量线中断

    Explanation: Measurement line signal not any longer detected.

    解释: 测量线信号没有被捕捉到

    Cause: ? Measurement line broken or incorrectly connected.

    原因: 测量线损坏或连接错误

    ? Reversed measurement line-ground and measurement line.

    地线测量线和测量线接反了

    ? SOW power failure.

    和工件的接触电压中断

    ? Weld line interrupted.

    焊接电缆中断

    Remedy: ? Check fuses on front panel.

    措施: 检查面板上的保险丝

    ? Reset fault.

    故障复位

    ? Check welding cable.

    检查焊接线

    ? Check measuring line.

    检查测量线

    ? Check ground- measurement line

    检查地线测量线.

    ? Check feeder fuses.

    检查送料器的保险丝

    ? Notify service engineer!

    专业人员处理

                                                            

    Fault 23: “Handgun sequence not followed“

    故障 23 手枪焊接启动条件

    Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

    解释:  在用手枪焊接时没有遵守正确的焊接顺序

    Cause: ? Angularity switch by-passed or incorrectly adjusted.

    原因: 角度开关被桥接或调整错误

    ? Trigger start by-passed.

    启动开关被桥接

    ? Correct sequence "SOW-ANG-START" not observed.

    没有遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序

    Remedy: ? Observe sequence "SOW-ANG-START".

    措施:  遵守SOW(接触信号)-WS(角度开关)- START(焊接)的焊接顺序

    ? Check PK for correct setting of angularity.

    检查角度开关的调整情况

    ? Release trigger and restart.

    松开启动开关并重新启动

    ? Notify service engineer!

    专业人员处理

                                        

    Fault 25: “Wrong stud loaded“

    故障 25 焊钉输送错误

    Explanation: The supplied stud is not the specified stud required by unit control.

    解释: 所提供的焊钉不是焊机指定的焊钉

    Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

    原因:  焊机只识别通过拉弧测量系统或者通过焊钉检验的焊钉的焊头   

    Remedy: ? Reset fault.

    措施:  故障复位

    ? Repeat stud feeding.

    重新送一次钉

    ? Verify correct stud length in the feeder.

    检验送料器里焊钉的长度

    ? Check programming.

    检查程序

                                                                                                                          

    Fault 30: “Weld out of tolerance”

    故障 30 焊接参数超差

    Explanation: Collective fault for the exceeded tolerances.

    解释:  一般性超差

    Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

    原因: 超出公差的参数:焊接电流,焊接时间,拉弧电压,焊接电压,焊接深度,电压峰值,电压降或焊接能量

    ? Defective SMPS or welding tool.

    电源或焊接工具损坏

    Remedy: ? Reset fault.

    措施: 故障复位

    ? Check tolerances.

    检查公差设定值

    ? Check weld circuit and weld conditions.

    检查焊接电流和焊接条件

    ? Check SMPS and welding tool.

    检查电源和焊接工具

                                       

    Fault 100: “Feeder: No power to aux. supply“

    故障 100 送料器:没有电压

    Explanation: The feeder identifies no voltage supply.

    解释: 送料器没有电压供应

    Cause: ? Defective feeder fuse.

    原因: 送料器保险丝损坏

    ? Defective feeder.

    送料器损坏

    Remedy: ? Replace feeder fuse.

    措施: 更换送料器保险丝

    ? Check feeder.

    检查送料器

    ? Notify service engineer!

    专业人员处理

                                         

    ault 102: “Feeder: Feed rail not filled in time“

    故障 102 送料器:焊钉传送错误

    Explanation: Filling of the rail way is not ensured.

    解释: 焊钉传送过程中出现故障

    Cause: ? Sufficient stud level in the separating drum not reached.

    原因: 焊钉卡在了滑道上

    ? Mechanical defect of the escapement rails

    滑道上有机械故障

    ? Wrong adjusting on the stud inlet dish.

    焊钉口调整错误

    ? Wrong adjusted or defective proximity switch "Min".

    最小接近开关调整错误或损坏

    Remedy: ? Check adjusting.

    措施: 检查送料器调整

    ? Replenish weld studs.

    加满焊钉

    ? Remove blockage.

    清除滑道上焊钉

    ? Adjust proximity switch or/and replace.

    调整接近开关或更换

    ? Notify service engineer!

    专业人员处理

                                           

    Fault 106: “Feeder: Feed tube locking switch open“

    故障 106 送料器:送料管被锁紧

    Explanation: The signal for feed hose locking at the stud feeder is not configured.

    解释: 送料器锁紧信号开关没有被盖上

    Cause: ? Feed tube not connected (gun).

    原因: 送料管没有连接

    ? No bridge for feed tube locking (head).

    送料管锁紧开关没有连上

    ? Defective cable package.

    管线总成损坏

    ? Defective fuse F5 on PCB ETF CPU E510.

    中央处理器E510电路板保险丝F5损坏

    Remedy: ? Connecting feed tube.

    措施: 连接送料管

    ? Check locking switch.

    检查紧锁开关

    ? Check cable package.

    检查管线总成

    ? Replace fuse.

    更换保险丝

    ? Notify service engineer!

    专业人员处理

                                       

    Fault 109: “Feeder: Feed cycle timeout“

    故障 109 送料器:送料循环超时

    Explanation: The weld unit indicates an incorrectly performed feed cycle.

    解释: 焊机显示一个错误的送料循环

    Cause: ? The feeder does not terminate a feed cycle in the maximum

    monitoring time.

    原因: 送料器没有把送料循环锁定在最大的监控时间内

    Remedy: ? Check feeder.

    措施: 检查送料器

    ? Repeat stud feeding.

    重复一次焊接

    ? Notify service engineer!

    专业人员处理

                                                 

    Fault 118: “Feeder: +5V Keypad not detected“

    故障 118 :送料器:控制面板没有 +5V 电压供应

    Explanation: The voltage supply 5V for the keypad communication is missing.

    解释: 控制面板通信的+5V电压没有

    Cause: ? Defective fuse F3 on PCB ETF CPU E510.

    原因: 中央处理器E510电路板保险丝F3损坏

    ? Defective optocoupler on the PCB ETF CPU E510.

    E510电路板上的光耦合器损坏

    Remedy: ? Replace fuse.

    措施: 更换保险丝

    ? Replace PCB ETF CPU E510.

    更换E510电路板

    ? Notify service engineer!

    专业人员处理

                                                                                                                        

    Fault 119: “Feeder: LM / Solenoid under voltage“

    故障 119 送料器:自动焊枪 / 电磁阀不足

    Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

    解释: 直流电机/电磁阀的供电电压低于90V

    Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.

    原因: 放大器E512     电路板保险丝F2损坏

    ? Defective ETF PCB amplifier E 512.

    放大器E512电路板损坏

    Remedy: ? Replace fuse F2.

    措施: 更换保险丝F2

    ? Replace ETF PCB Amplifier E 512.

    更换放大器E512电路板

    ? Notify service engineer!

    专业人员处理

                                               

    Fault 121: “Feeder: LM/Solenoid over voltage“

    故障 121 :送料器:自动焊枪 / 电磁阀电压超出

    Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

    解释: 给电路板E512供电的电压超出公差范围

    Cause: ? Transformer wrong connected.

    原因: 转换器连接错误

    ? Defective transformer.

    转换器损坏

    Remedy: ? Check connection transformer.

    措施: 检查转换器连接

    ? Exchange transformer.

    更换转换器

    ? Notify service engineer!

    专业人员处理

                                                                                                                        

    Fault 122: “LM/Solenoid not detected“

    故障 122   自动焊枪 / 电磁阀故障

    Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

    解释: 同送料器连接的焊接工具不是直线电机或电磁阀

    Cause: ? No welding tool connected.

    原因: 没有连接焊接工具

    ? Defective cable package.

    管线总成损坏

    Remedy: ? Connect weld tool.

    措施: 连接焊接工具

    ? Check cable package.

    检查管线总成

    ? Notify service engineer!

    专业人员处理

                              

    Fault 167: “Feeder: +5V not detected“

    故障 167 送料器: +5V 检测电压缺失

    Explanation: The voltage supply +5V for the measurement stretch length is missing.

    解释: 测量拉伸长度的+5V电压缺失

    Cause: ? Defective cable package.

    原因: 管线总成损坏

    ? Defective PCB in the weld head.

    焊头里的电路板损坏

    ? Defective optocoupler on the ETF CPU E510.

    E510里的光耦合器损坏

    Remedy: ? Check cable package.

    措施: 检查管线总成

    ? Check PCB in the weld head.

    检查焊头里的电路板

    ? Replace PCB ETF CPU E510.

    更换E510电路板

    ? Notify service engineer!

    专业人员处理

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